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What Is Box Former
Box former is a machine used in the packaging industry that helps create cardboard boxes of various sizes and shapes. It is also known as a corrugated box making machine, and it operates by feeding cardboard sheets through a series of rollers. Box formers come in different sizes and configurations, depending on the size and shape of the desired boxes. Some machines are fully automated, while others require manual input from operators.
Improved efficiency
Box former machines are designed to work faster and more efficiently than manual boxing. They can transform flat cardboard sheets into boxes at a very high speed, making it an ideal option for businesses that need to produce a large number of boxes in a short period.
Consistent quality
Unlike manual boxing, the use of box former machines guarantees consistent box quality. This ensures that all boxes produced meet the same standard, reducing the chances of product damage or wastage. This consistency also ensures that the printed information such as product names, dates, and barcodes are accurately placed in the same position on each box.
Ergonomic design
Box former machines are designed to reduce manual labor and the risk of work-related injuries such as back strains. The ergonomic design of these machines ensures that operators can work comfortably without experiencing discomfort or pain.
Variety of box types
Box formers can produce different types of boxes, including standard, square, rectangular, and many others. This makes them versatile and suitable for various packaging needs, ensuring that businesses can get boxes that meet their specific requirements.
Reduced operating costs
The use of box former machines reduces the labor costs associated with manual boxing. It also reduces the need for expensive and time-consuming processes such as cutting, folding, and taping cardboard sheets. This ultimately results in significant cost savings for the business.
Better use of space
Box former machines require less space compared to manual packing stations. They can fit into small spaces, making them ideal for businesses with limited floor plan space.
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It’s used to pasting the corners of cardboard box which is a necessary machine for making rigid boxes.
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It’s used to pasting the corners of cardboard box which is a necessary machine for making rigid boxes.
The machine adopts mechanical design which is featured with stable...
used to pasting the corners of cardboard box which is a necessary machine for making rigid boxes.
Widely used in gift box, moon cake box, mobile phone box, shoes box,...
It’s used to pasting the corners of cardboard box which is a necessary machine for making rigid boxes. Widely used in gift box, moon cake box, mobile phone box, shoes box, watch...
Advanced equipment
A machine, tool or instrument designed with advanced technology and functionality to perform highly specific tasks with greater precision, efficiency and reliability.
High quality
Our products are manufactured or executed to a very high standard, using the finest materials and manufacturing processes.
Long warranty
We are confident in the quality of our products and are willing to provide you with long-term technical service support.
Professional team
Our professional team collaborates and communicates effectively with each other, and is dedicated to delivering high quality results. We are capable of handling complex challenges and projects that require our specialized expertise and experience.
Customized services
We understand that each customer has unique manufacturing needs. That’s why we offer customization options to cater to your specific requirements.
24H online service
We try and respond to all concerns within 24 hours and our teams are always at your disposal in case of any emergencies.
Erecting and gluing machines
These machines are used to erect corrugated boxes from flat-sheets of cardboard, folding and gluing them along the joints to form a finished box. They are also known as single-face corrugated board box making machines. These machines have feeders that automatically load sheets of cardboard into the machine. Once loaded, the machine creases the cardboard to form a box that can be filled with products.
Carton forming machines
Carton forming machines are used to produce pre-formed cartons with pre-cut sheets fed into the machine. This machine creates a carton with a lid, great for packaging products that require easy access to its contents. This type of box former has various functions, including cutting, folding, gluing, and sealing the carton.
Box folding machines
Box folding machines are designed to fold cardboard boxes. They mainly fold the sides of pre-cut blank stock boxes into a sealed package with the flaps joining at the bottom. The machine power-folds the edge before gluing the flaps. This machine is mostly used in the food and beverages and packaging industries.
Tray formers
Tray formers are used to make open-top boxes or trays from flat blank cardboard sheets. These machines fold the cardboard using hydraulic or pneumatic power to create different styles of trays. They are used in the packaging of fruits and vegetables, takeaway food, and gifts.
Case sealers
Case sealers machines are used for closing and sealing pre-formed cartons or boxes with various closing options such as hot-melt glue, tape, or adhesive. These machines can be customized according to their application and can be integrated into existing automatic packaging lines to improve efficiency.
Material of Box Former
A Box Former is a machine used to form boxes from flat cardboard sheets. The material used to make a Box Former is usually high-quality steel and is designed to withstand long-term use and heavy production loads. The steel components are usually coated with an anti-corrosive material to ensure that the Box Former lasts for a long time. Additionally, some models of Box Formers may feature components made from other materials, such as plastic or rubber, to ensure smooth operation and minimize wear and tear. The precise materials used to manufacture a Box Former may vary depending on the model and manufacturer.
Application of Box Former
Food packaging industry
Box formers are widely used in the food packaging industry to create boxes for packaging products such as cereals, snacks, and beverages. These boxes are usually made of corrugated cardboard and require precise folding and sealing to ensure the products remain fresh and undamaged during transportation.
Pharmaceutical industry
In the pharmaceutical industry, box formers are used to create boxes for packaging medicine and other healthcare products. These boxes have specialized features such as tamper-evident seals and child-resistant designs to ensure the safety of the products.
E-commerce industry
With the rise of e-commerce, the demand for boxes to package products being shipped from warehouses to customers has increased. Box formers that are easy to operate and can handle high volumes of boxes are used to create the required packaging for e-commerce products.
Furniture industry
Box formers are used in the furniture industry to create boxes for packaging furniture during transportation. These boxes are designed to be sturdy and durable to prevent damage to the furniture during shipping.
Apparel and fashion industry
In the apparel and fashion industry, box formers are used to create custom boxes for packaging high-end products such as designer clothing. These boxes are often made of high-quality materials and feature custom designs to give a luxury feel to the packaging.
Choose a suitable location
The first step is to choose a suitable location for the box former machine. The machine should be placed in an area with ample space for operation and maintenance. It should also be situated near the cardboard storage area.
Assemble the machine parts
The next step is to assemble the different parts of the box former machine as per the manufacturer's instructions. The parts primarily include the frame, the conveyor belt, the forming tools, and the control panel.
Connect electricals
After assembling the machine parts, connect the machine to a reliable power supply. Make sure the voltage requirements are met before connecting the machine to the power supply.
Install pneumatic connections
Once the electrical connections have been made, install the pneumatic connections. The machine requires a steady air supply to operate effectively, so ensure that the air supply meets the minimum requirements.
Adjust the settings
After installing the machine, adjust the settings using the control panel. The settings include the box dimensions, the speed, and the glue applicator settings.
Test the machine
Once you have set the machine settings, carry out a few test runs to ensure that everything is working as expected. Check the formed boxes for accuracy, and adjust the settings if necessary.
Provide training
Provide training for the operators who will be using the machine. Ensure they are well-versed in the machine operation, maintenance and safety procedures.
Frame
The frame provides the structure and support for the machine. It is often made of durable materials such as steel or aluminum to withstand the heavy workload.
Conveyor system
The conveyor system moves the flat sheets of cardboard into the box former. It consists of rollers, belts, and chains that transport the cardboard smoothly through the machine.
Folding mechanism
The folding mechanism is responsible for folding the cardboard into a box. It can perform several tasks such as folding the corners, closing the flaps, and forming the final box shape.
Glue applicator
The glue applicator is used to apply adhesive to specific parts of the cardboard where the folds are required. This ensures that the box stays together during and after the production process.
Control panel
The control panel houses various control components such as buttons, switches, and displays. These controls allow the operator to adjust the settings and monitor the machine's performance.
Sensors
Sensors are used to detect the size and thickness of the cardboard sheet and to ensure that the folding mechanisms are activated at the correct time and location.
Process of Box Former
Feeding the cardboard sheet
The process begins by feeding a flat cardboard sheet into the box former. This cardboard sheet must be of the appropriate size for the box being produced.
Pre-scoring
The cardboard sheet is then passed through a pre-score station. Here, the box former machine creates light creases on the cardboard sheet to help the folding process later on.
First fold
The cardboard sheet is then fed into the first folding station. The machine can fold the sheet in several directions and create different styles of boxes. The initial fold is essential to determine how the finished box will look.
Cutting
As the cardboard sheet is folded, the machine can cut the cardboard to create additional cuts and flaps. The cuts depend on the design specification of the box being produced.
Folding
The folding machine folds the cardboard in specific areas to give the box its shape. In some processes, the machine uses air to create the fold, while in other processes, the machine uses mechanical pressure.
Gluing
After folding, the box former applies adhesive to the appropriate areas that need to be bonded together.
Final fold
The machine folds the cardboard sheet one final time into the finished box.
Ejecting the finished box
Once the box is formed, it moves through the machine to the ejection area. Here, the machine pushes out the fully-formed box from the output.
Capacity
The first thing to consider is the capacity of the box former. This refers to the maximum number of boxes it can create per minute or hour. Consider your average production rate and choose a box former that can keep up with your speed and demand.
Box size
Box formers come in different sizes, so it's important to choose one that can create the right size box for your product. Consider the dimensions of your product and choose a box former that can handle the size of your boxes.
Box style
Box formers can create different types of boxes. Consider the type of box you need for your product and choose a box former that can create that style.
Material
Box formers can use different materials to create boxes, such as cardboard or corrugated fiberboard. Consider the type of material you want to use and choose a box former that is compatible with that material.
Maintenance
Box formers require regular maintenance to keep them running efficiently. Consider the ease of maintenance and the availability of replacement parts when choosing a box former.
Cost
Box formers vary in price depending on their features and capabilities. Consider your budget and choose a box former that meets your production needs without breaking the bank.
Brand reputation
Look for box former brands with a good reputation for quality and reliability. Read reviews and ask for recommendations from others in your industry to help you make an informed decision.
Regular cleaning
Dirt and debris can build up on the machinery and affect performance. It is essential to clean the machine regularly and keep it free from dirt, dust, and other debris that can affect the operation.
Lubrication
Ensure that all moving parts are well lubricated to reduce friction, noise, and wear. Regular lubrication of the bearings, gears, and other parts of the machine will help to prevent premature wear and tear.
Tightening screws and bolts
Check all screws and bolts and ensure that they are properly tightened. Loose screws and bolts can lead to vibrations and eventually lead to damage to the machine.
Inspection
Regularly inspect the box former for signs of wear or damage. Replace any worn or damaged parts immediately before they cause further damage to the machine.
Calibration
Over time, the box former may get out of alignment, resulting in inaccurate production and poor quality output. It is essential to calibrate the machine regularly to ensure that it is working accurately.
Training
Ensure that all operators are well trained and aware of the proper procedures for operating the machine. Proper handling of the machine can lead to a longer lifespan of the equipment.
How Does a Box Former Work?
A box former is a machine used in the manufacturing industry to create boxes of various sizes and shapes. The machine works by using a combination of hydraulic and mechanical components to form the material into the desired shape. The process of box forming typically begins with a flat sheet of material, which is usually made of cardboard, paper, or plastic. The sheet is fed into the machine, and then the machine uses a series of rollers and other components to press the material into the desired shape. The first step in the box forming process is to position the material flat on the machine's table. The machine then uses a series of hydraulic cylinders to apply pressure to the material, which causes it to take on the desired shape. The hydraulic cylinders are controlled by a hydraulic system that is powered by a pump, which forces fluid through the system to control the pressure on the cylinders. Once the material has been formed into the desired shape, the machine cuts off the excess material from the edges. The cut edges are then folded over to create a smooth and finished surface. The machine also includes a gluing system that applies adhesive to the folded edges to hold them together. The final step in the box forming process is to remove the completed box from the machine and place it into a box molding machine, which forms the bottom and side walls of the box. The box molding machine uses a combination of hydraulic and mechanical components to apply pressure to the box, which causes the material to take on the desired shape and form. The box former is a complex and sophisticated machine that uses a combination of hydraulic and mechanical components to create boxes of various sizes and shapes. The machine works by applying pressure to the material, which causes it to take on the desired shape, and then cutting off the excess material and applying adhesive to the folded edges to hold them together. The final step in the process is to remove the completed box from the machine and place it into a box molding machine, which forms the bottom and side walls of the box.
Operating a box former requires a high degree of skill and attention to detail to ensure the machine is used safely and efficiently. When operating a box former, it is essential to wear protective gear, including gloves, glasses, and a mask. This is because the machine can create hazardous fumes and particles that can cause harm to the operator's health if not properly protected. The manufacturer's instructions should always be followed when operating a box former. This includes understanding the machine's operating procedures, safety features, and any warnings or precautions that are included in the manual. Regular cleaning of the box former is essential to prevent the accumulation of dust and debris, which can cause the machine to malfunction or create a hazardous work environment. Using the proper tools for the job is crucial to ensure the safety of the operator and to prevent injury. This includes using the correct size and type of screwdriver, wrench, and other tools for maintenance and repairs. Regular inspections of the box former are essential to identify any potential safety hazards that may exist. This includes checking the machine's components, wiring, and any other areas that may be prone to failure. It is essential to have an emergency procedure in place in case of a machine malfunction or other safety issue. This should include procedures for shutting down the machine, isolating the power supply, and calling for assistance from a qualified technician. Proper training is essential for operators and maintenance personnel to understand the safe use of the box former. This training should cover the machine's operating procedures, safety features, and any potential hazards that may exist.
ZHENGRUN CO.,LTD established in 1997, is the first domestic brand to start the business of packaging equipment. The company is mainly engaged in the R&D, design, production and sales of the case maker and rigid box machinery. The company has the modern standard factory buildings covering 66,000㎡, as well as a highly professional R&D and production team and the world’s leading super-large production and processing center.
Q: What is a box former?
Q: What are the benefits of using a box former?
Q: How does a box former work?
Q: What types of boxes can a box former create?
Q: What materials can be used in a box former?
Q: What are the maintenance requirements for a box former?
Q: What safety precautions should be taken when operating a box former?
Q: What is a box corner pasting machine?
Q: What are the benefits of using a box corner pasting machine?
Q: What types of adhesive can be used with a box corner pasting machine?
Q: What types of boxes can be used with a box corner pasting machine?
Q: How does a box corner pasting machine work?
Q: Are box corner pasting machines easy to operate?
Q: What safety precautions should be taken when using a box corner pasting machine?
Q: How do I choose the right box corner pasting machine for my needs?
Q: How does a cardboard box forming machine work?
Q: What types of cardboard boxes can be made with a cardboard box forming machine?
Q: What are the advantages of using a cardboard box forming machine?
Q: What are the different components of a cardboard box forming machine?
Q: Are cardboard box forming machines customizable?
